Applied Reliability Centered Maintenance
Details
Increasing availability, reliability and efficiency is becoming more and more of an essential factor for companies to remain competitive. Reducing cost, eliminating failure and improving safety, performance and worker morale are also key to ensuring that the organisations’ goals are met.
To achieve reliable and efficient process, major decisions need to be made about maintenance and design of existing assets, processes and facilities.
The RCM framework takes a holistic approach to determine asset management requirements, encompassing integrity, health, safety, environment, financial risk considerations and technology. RCM is globally recognised as a necessary grounding and direction for maintenance heads, managers and operational staff involved with maintenance and reliability improvement. It has a proven track record of success across a wide range of industries. However, to realise the potential benefits, RCM needs to be applied correctly and properly implemented.
Salvo Global’s cutting edge training course is based on pacesetting reliability best practices in equipment operation, maintenance and design that will enable participants to realign their thinking regarding maintenance and further improve on their reliability
initiatives. The course will cover the main principles of RCM to help improve its implementation. Participants will recognise the need to further examine and align maintenance strategies to fit the current and more demanding conditions while at the same time
aligning themselves to the overall direction of the organization. Theories that will be presented will be supported and illustrated through a combination of real-world case studies and an extended hypothetical scenario that enables participants to easily incorporate
RCM program insights, techniques and procedures into their organisations.
Top Learning Objectives:
- Appreciate how reliability-centered principles can be applied to all types of assets and the entire life-cycle of assets
- Understand why the process has been so successful in the most demanding maintenance environments over a long period, and why it is equally applicable for today’s equipment and challenges
- Systematically analyse and conduct Failure Mode, Effect and Criticality analysis (FMECA) to effectively identify criticality of key assets, prioritise tasks and minimize wastage
- Design and tailor the ideal RCM framework to suit your business needs for operational excellence
- Learn how to determine the most effective and efficient failure management policy for your equipment in its operating context
- Determine the best preventive and predictive maintenance task that is suitable for the business operation
- Learn how Reliability Centered Maintenance supports a Continuous Improvement programme, even in a Pandemic
- Determine what needs to be done to ensure the successful implementation of RCM analysis
- Ensure successful adaptation and implementation of asset management improvements from artisans, technicians and contractors
Outline
- The evolution of maintenance (1st-4th generation)
- Traditional sources of PM Programmes
- The history and development of RCM
- Principles behind the RCM process
- Overview of the RCM process
- RCM standards including SAE standards JA1011 and JA1012
- The Operating Context - what it contains and how it can affect the
ways equipment fails and why it means we may need a different
maintenance programme for identical items of equipment - Functions and performance standards
- The failed state - Functional Failures
- Failure modes (the causes of failure)
- Failure Effects
- The Evaluation of Failure Consequences
- Proactive Maintenance Tasks
- Default Actions (What if we cannot carry out a proactive maintenance task)
- Implementing and Applying RCM
- Facilitation and Requirements
- Example of successful application of RCM (award-winning applications and examples from a wide range of industries on different
types of equipment) - Selecting assets for RCM analysis
- Implementation of RCM findings
- KPIs
- Comparison of RCM, RBI, RCFA, Hazop
- Data analysis in support of RCM.
- Discussion of recent developments in RCM
- Dynamic aspects
- RCM software
Speaker/s
He was trained and directly employed for 11 years by John Moubray, the originator and author of the best-selling book of RCM2.
He was a Principle Consultant/General Manager for Aladon Ltd where he developed materials for the RCM book and training courses and was a Maintenance and Reliability Expert for Schlumberger Business Consulting where he facilitated award-winning projects for its clients
He helped Schlumberger improve service quality and reduced cost of service delivery for its own equipment and services.
Special Offer
Schedules
Wed, Thu, Fri | 08:30 AM — 04:30 PM |
Mon, Tue, Wed | 08:30 AM — 04:30 PM |