Workshop on Gas Turbines: Operation, Technology and Troubleshooting

Program Overview:

This course covers the construction, operation and controls of gas turbines giving participants the knowledge needed to operate, maintain and troubleshoot gas turbine systems. Participants will first learn about the gas turbine cycle and will then dive deeper into construction, operation and maintenance techniques.

Topics discussed will include the operation and maintenance of the air inlet and filtration system, the pulse cleaning system and the evaporative cooler. It will also include the various operations of the turbine control panel; the operator mode commands and the operation of the protection systems.

Participants will gain an understanding of all the different components of a turbine necessary for the operation, maintenance and troubleshooting of gas turbines.

For Whom:

This course covers the fundamental skills for gas turbine operation personnel and maintenance personnel, including gas turbine operators, gas turbine maintenance technicians, and controls technicians. It will also be beneficial for professionals managing and supervising personnel involved in the operation and maintenance of gas turbines.

Learning Objectives:

At the end of the program, participants will be able to:

• describe the different stages involved in the operation of a gas turbine cycle;
• operate and maintain the air inlet, the filtration system, the pulse cleaning system and the evaporative cooler;
• demonstrate an understanding of the compressor section to include the rotor, variable guide vanes and compressor blading;
• use the relevant turbine control terms to operate and control protection systems;
• explain the construction and operation of the turbine section, including rotor, buckets, nozzles and bearings;
• outline the construction and operation of the liquid and gas fuel control systems, gas control valves and the lube oil system, essential to the operation, maintenance and troubleshooting of a gas turbine; and
• describe the construction and the theory behind operation of a generator, including the starting system, the turning gear, the commutated inverter and the cooling methods.

Day 1: Gas turbine theory

• Gas turbine operation cycle
• Air inlet system
• Compressor system
• Combustion system
• Gas path
• Exhaust system
• Support systems
• Air inlet and filtration system:
• Air inlet and filtration system purpose
• Air inlet and filtration system operation
• Pulse cleaning operation
• Pulse cleaning set points
• Evaporative cooler

Day 2: Compressor section & Combustion System

• The compressor
• The rotor
• Variable input guide valves
• The blading
• Combustion system:
• Combustion system purpose
• Combustion system operation
• Crossfire tubes
• Spark plugs
• Flame detectors

Day 3: Turbine section & Support Systems

• Turbine construction
• Turbine operation
• Rotor cooling
• Turbine buckets
• Nozzles and bearings
• Support systems:
• Fuel control
• Liquid fuel control
• Gas fuel control
• Control valves
• Speed ratio and stop valve
• Lubrication operations

Day 4: Generator                                                                      

• Theory of generator
• Generator construction
• Starting a generator
• Turning gear
• Commutated inverter
• Cooling a generator

Day 5: Plant operations, Controls and Troubleshooting

• Control panel
• Important terms
• Operator commands
• Controls to conduct
• Trip oil
• Over speed
• Over temperature
• Flame detection
• Vibration detection
• Combustion monitoring
• Gas Turbine Troubleshooting

o    Simplified troubleshooting flow chart

o    Main troubles possible causes

Training Methodology: Lectures, discussions, exercises, case studies, audio-visual aids will be used to reinforce these teaching/learning methods

Engr. Mark T. H. Williams - FNSChE, MNIM - B.Sc., MBA, M. Eng. Chemical Engineering, and COREN registered, Fellow, Nigerian Society of Chemical Engineers and Member, Nigerian Institute of Management.  Engr. Williams has over 28 years of post-graduate experience exercised at various levels of responsibility in Petroleum Refinery Plants’ Operations, Project Engineering/Project Management, Process Troubleshooting, Process Improvements, and Reliability Centred Maintenance management programs. Coordinates plant reliability efforts in the areas of root cause analysis and defect elimination. Engr. Williams will be joined by other professional maintenance Engineers to bring their experience to bear on our programs.

Engr. Ola Popoola. B. Sc; M. Sc; (Mech Eng.) MBA; R. Engr; FNSE; FNIM; FNIPSM A trained Mechanical Engineer holds a Post-Graduate Diploma in Electrical/Electronic Engineering. A graduate of MBA from University of Lagos, He is a Registered Engineer in Nigeria with the Council for the Regulation of Engineering in Nigeria (COREN Reg. Number 11149).  Ola is a Fellow of the Nigerian Society of Engineers and a Member of the Nigerian Institute of Management; Fellow of Nigerian Institute of Management; and Fellow of Nigerian Institute of Purchasing & Supply Management Engr. Ola Popoola has over 31 years of post-graduate engineering & management experience exercised at various levels of responsibility in the oil and gas industry in the areas of: Petroleum Refinery Plants’ Operations & Process Troubleshooting , Project Engineering/Project Management, Plant Reliability Studies & Implementation, Process Engineering, Contract Logistics and material handling, Offshore Oil and Gas Maintenance Operations, Shipping and Terminal Management. Former Group Technical Manager of Aeromaritime Group of Companies, Nigeria. Former Contract & Business Development Manager at GAC, Nigeria with dedicated responsibility for Joint Ventures Oil & Gas Process Design, Implementation & Innovation in the FPSO Operations. Former Maintenance/Production /SHE Engineer at Shell Petroleum Development Company, Western Operation, in Warri. Worked in various capacities as maintenance engineer/manager in Atlantic Textile Manufacturing Company, Ilupeju, Nigerian Hoechst Plc, Ikeja and Nigerian Textile Mills, Ikeja