EFFECTIVE PRODUCTION FLOOR MANAGEMENT FOR PRODUCTION SUPERVISORS, TECHNICIANS AND MANAGERS

SYNOPSIS: Shop floor control refers to the management of the manufacturing process from the production floor. This includes overseeing the flow of materials, monitoring production schedules, and ensuring that machines and personnel are properly utilized.

Effective shop floor control is essential for maintaining production schedules, minimizing waste, and ensuring that quality standards are met. By optimizing your shop floor control processes, you can maximize productivity and reduce costs.

COURSE OBJECTIVES

• Develop a standard routine to improve daily management
• Problem-solving capabilities to spot and tackle abnormalities
• Build effective ways to communicate and engage their team members
• Increase on-the-job development skills to grow their teams

COURSE CONTENT

Daily Shop Floor Management

• Shift Preparation and Start – Up
• 4M Management
• Hourly Process Accountability (KPI)

Standard Routine Work

• Standardize Work
• Leader Standard Routine

Abnormality Management

• 5s
• Visual Management
• Performance Tracking and Evaluation

Quality Management

• Quick Response (Andon)
• Troubleshooting
• Assuring Quality

Lean Principles

• Value, Waste and Flow
• Kaizen Spirit

Total Productive Maintenance

• TPM Cycle Maintenance
• Autonomous Maintenance Elements

Problem Solving Skills

• PDCA Thinking
• The 8 Steps Problem Solving
• Finding Root Cause and Prevention

Lean Leadership

• Expectation from a Leader
• Servant Leadership

On Job Development

• How to coach and develop people
• Qualification Matrix

Communication and Teamwork

• Effective Communication
• Total People Participation